橡塑產品智能生產車間建設

LIJIZIXUN

項目背景

MOUGONGSIWEIZHUANYESHENGCHANQICHEXIANGJIAOPEIJIANDEGAOXINJISHUQIYE,CHANPINZHIMINGDUGAO、CHANPINCHANGXIAOHAINEIWAI,QIYENIANCHANNENGDADAO1YIJIAN。DANSHI,ZAIDANGQIANZHINENGZHIZAOHEDASHUJUSHENDURONGHEDEQUSHIXIA,CHUANTONGXIANGSUCHANPINSHENGCHANLEIQIYEBAOLUCHULEXINGYENEISUOCUNZAIDEGUANJIANGONGXINGWENTI:DUIYUCHEJIANDELIANJIAOSHEBEI,XUYAOYIKAORENGONGCHAKANWENDU、YALI、SHIJIANDENGCANSHU,WUFADUIMILIANCISHUHEWENDU、YALIBIANHUADENGZHIZAOGONGYICANSHUJINXINGSHISHIJIANKONGYUFENXI,DAOZHILEZHIZAOGUOCHENGXIAOLVDIXIA、CHANPINZHENGTIZHILIANGSHUIPINGPIANDIDEXIANXIANG;XIANGSUDECHANPINZHONGLEIZHONGDUO、XIAOSHOULIANGDA,DAOZHIGONGSICUNZAIHAILIANGYUNYINGSHUJU,JINPINGJIEGUANLIRENYUANDEJINGYANPANDUANBUNENGRANGQIYEYUNYINGDEGAOXIAOERHELI。

江苏快3开奖结果 TONGGUOJUTIXUQIUFENXI,XIANGMUJIANGTONGGUOJIANSHEMES、PDM、DNC/MDCDENGQIYEXINXIHUAXITONG,DUIGAIGONGSICHEJIANDESHENGCHANGUOCHENGJINXINGSHUZIHUAHEZHINENGHUAGAIZAO,DAZAOZHINENGGONGCHANG,CONGERTIGAOSHENGCHANXIAOLVJICHANPINZHILIANG,ZUIZHONGSHIXIANGUOCHENGXIETONGHEZAIXIANGUANKONG。

項目建設內容

ZHINENGCHEJIANJIANSHENEIRONGZHUYAOBAOKUOYIXIAJIGEBUFEN:XIANYOUSHEBEIZHINENGHUASHENGJIGAIZAO、CHEJIANHULIANHUTONGWANGLUOJIAGOU、ZHIZAOGUOCHENGXIANCHANGSHUJUCAIJIYUKESHIHUA、XIANCHANGSHUJUYUSHENGCHANGUANLIRUANJIANSHIXIANXINXIJICHENG。ZONGTIFANGANJIAGOURUXIATUSUOSHI。

總體方案架構

江苏快3开奖结果(YI)XIANYOUSHEBEIZHINENGHUASHENGJIGAIZAO

 

ZHENDUIZHINENGHUAXIANGSUCHANPINZIDONGSHENGCHANXIANGUANJIANGONGXU(MILIAN、PEIFANG)JISHUYAOQIU,ZAIXIANYOUZIDONGHUAZHIZAOZHUANGBEIDEJICHUSHANGJINXINGSHENGJIGAIZAO,DAZAOANQUANKEKONGDEHEXINZHINENGZHIZAOZHUANGBEI,XINGCHENGQUANXINDE、ZHINENGHUAXIANGSUCHANPINSHENGCHANXIAN;ZHENDUIXIANGSUCHANPINSHENGCHANGONGYIHEZHILIANGJIANCEDEYAOQIU,CAIYONGZIZHUCHUANGXINYUJICHENGCHUANGXINXIANGJIEHEDEXINMOSHI,JIANSHEANQUANKEKONGDEDCSFENSANSHIKONGZHIXITONG。

 

1.QUANZIDONGMILIANJI

全自動密煉機

江苏快3开奖结果 GAISHEBEIYONGYUGENJUGONGSIPEIFANGLIANZHIGONGSISHENGCHANSUOXUDEXIANGJIAOYUANLIAO。ZENGJIAGONGWEIZHINENGZHONGDUAN,JIESHOUSHENGCHANRENWU,TONGSHIJIANGXIANYOUSHENGCHANRENWUJINXINGQINGKUANGHUIBAOGEISHENGCHANGUANLIRENYUAN;ZENGJIASHUJUCAIJIZHUANGZHI,JIANGMILIANJIDESHENGCHANZHUANGTAISHISHICHUANSONGGEISHEBEIJIANKONGGUANLIXITONG。TONGSHIDINGQITIXINGSHEBEIGUANLIRENYUANZUOWEIHUHUOZHEGUZHANGFENXI;ZENGJIATIAOMASAOMIAOSHEBEI,GENJUBUTONGWULIAOPICI,JIANGSHENGCHANDECANSHUTONGSHENGCHANYUANLIAOBANGDING,ZHICHICHANPINZHUISU。

 

2. BANGCHENGXITONG

磅秤系統

 

GAISHEBEIYONGYUKONGZHIYUANLIAOJINRUMILIANJIDEZHILIANG,WANCHENGPEIFANGBIAOZHUNZHIXING。ZENGJIAGONGWEIZHINENGZHONGDUAN,JIESHOUSHENGCHANPEIFANG,TONGSHIJIANGXIANYOUSHENGCHANRENWUJINXINGQINGKUANGHUIBAOGEISHENGCHANGUANLIRENYUAN;ZENGJIASHUJUCAIJIZHUANGZHI,JIANGPEIFANGBANGCHENGDESHENGCHANSHUJUSHISHICHUANSONGGEISHEBEIJIANKONGGUANLIXITONG。TONGSHIDINGQITIXINGSHEBEIGUANLIRENYUANZUOWEIHUHUOZHEGUZHANGFENXI;ZENGJIATIAOMASAOMIAOSHEBEI,GENJUBUTONGWULIAOPICI,JIANGSHENGCHANDECANSHUTONGSHENGCHANYUANLIAOBANGDING,ZHICHICHANPINZHUISU;JIANGPEIFANGGUANLIXITONGJICHENGDAOMES,TONGSHENGCHANGUANLIXITONGXIETONGZHIZAO。

 

3.SHANGFUJIXITONG

上輔機系統

江苏快3开奖结果GAISHEBEIYONGYUMILIANYUANCAILIAOGONGGEI。ZENGJIAGONGWEIZHINENGZHONGDUAN,JIESHOUSHENGCHANPEIFANG,TONGSHIJIANGXIANYOUSHENGCHANRENWUJINXINGQINGKUANGHUIBAOGEISHENGCHANGUANLIRENYUAN;ZENGJIASHUJUCAIJIZHUANGZHI,JIANGPEIFANGBANGCHENGDESHENGCHANSHUJUSHISHICHUANSONGGEISHEBEIJIANKONGGUANLIXITONG。TONGSHIDINGQITIXINGSHEBEIGUANLIRENYUANZUOWEIHUHUOZHEGUZHANGFENXI;ZENGJIATIAOMASAOMIAOSHEBEI,GENJUBUTONGWULIAOPICI,JIANGSHENGCHANDECANSHUTONGSHENGCHANYUANLIAOBANGDING,ZHICHICHANPINZHUISU。

 

4. DCSFENSANSHIKONGZHIXITONG

 

JIANSHEFENSANSHIKONGZHIXITONG(DCS),YONGYIDUIXIANGSUCHANPINSHENGCHANXIANSHEBEIJINXINGFENSANKONGZHIYUJIZHONGJIANKONG,WANCHENGSHUZIHUACHEJIANDEJIANSHEGONGZUO。DCSXITONGWANGLUOJIAGOURUXIATUSUOSHI。

分散式控制系統(DCS)方案

江苏快3开奖结果ZAIGUOCHENGKONGZHIJI,FENBIEDUIXIANCHANGSHEBEIJINXINGDANJIKONGZHI,BINGZAICIJICHUSHANG,CAIYONGGONGYEYITAIWANGJIANGGETIAOSHENGCHANXIANLIANJIEQILAI,TONGGUOSHANGWEIGONGKONGJIJINXINGJIANKONG,GOUCHENGSHENGCHANJIANKONGJI,CONGERXINGCHENGJIYUXIANCHANGZONGXIANHEGONGYEYITAIWANGDEDCSXITONG。ZHENGGEKONGZHIXITONGGUANCHUANLEXIANCHANGSHEBEICENG、CHEJIANJIANKONGCENGHEGONGCHANGGUANLICENG。

 

江苏快3开奖结果(ER)CHEJIANHULIANHUTONGWANGLUOJIAGOUYUXINXIMOXING

 

江苏快3开奖结果1.CHEJIANHULIANHUTONGWANGLUOJIAGOUYUXINXIMOXING

 

江苏快3开奖结果YIMESXITONGWEIJICHU,ZONGHEKAOLVQIYESHUZIHUACHEJIANJIANSHEJICHUYIJIZHUANGBEIZHIZAOXINGYEJIANSHEDEGONGXINGXUQIU,JINXINGJICHENGKAIFA,DUIYIYOUGUANLIXINXIHUAXITONGJIJIJIANGSHISHIDEXITONG(ERP、PDM、CAPPDENG)、ZIDONGHUAZHUANGBEI(MILIANJI、SHANGFUJI、PEIFANGBANGCHENGDENG)JINXINGJICHENG,SHIXIANDUISHEBEI、SHENGCHAN、WULIUDEJICHENGYINGYONG,CONGERDAJIANCHEJIANHULIANHUTONGWANGLUOJIAGOUYUXINXIMOXING,JIANLISHUZIHUACHEJIANJICHENGPINGTAI。

 

江苏快3开奖结果2.GENJUJINGZHONGXIANGSUXUQIUKAIFAMOKUAIHUAXINXIMOXING

模塊化信息模型

江苏快3开奖结果(SAN)ZHIZAOGUOCHENGXIANCHANGSHUJUCAIJIYUKESHIHUA

 

江苏快3开奖结果1.ZHIZAOGUOCHENGXIANCHANGSHUJUCAIJIYUKESHIHUA

 

GONGSIJIANSHEZHIZAOGUOCHENGCAIJIYUFENXIXITONG,TONGGUODUIZHIZAOGUOCHENGXIANCHANGSHUJUQUANFANGWEIDEXINXICAIJI,BINGSHIXIANKESHIHUA,GAOXIAOTONGYIDESHISHICHANPINZHILIANGYIZHIXINGGUANLI,CAIQUZIDONGHUASHOUDUANSHIXIANZAIXIAN、SHISHIDEZHILIANGJIANCE、FENXI、XIANSHIHEYUJING。

 

江苏快3开奖结果2.XITONGDEGONGNENG、JIAGOUYIJISHUJUJICHENG

 

TONGGUOJIANSHEZHIZAOGUOCHENGCAIJIYUFENXIXITONG,YIJIYUMESXITONGDEWUFENGJICHENG,SHIXIANCHANPINSHENGCHANHEZHILIANGQUANGUOCHENGKONGZHIDEDONGTAIGUANLI。TONGGUODUIGEGECHANPINDEZHILIANGGUIHUA、SHISHICAIJI、DONGTAIFENXI、ZAIXIANJIANCEHEYUJINGGONGNENG,DADAOZHIZAOGUOCHENGZHONGDECHANPINZHILIANGXINXIDEZHUNQUEZHANGWO,JIAQIANGSHISHIXIANCHANGGUANKONGNENGLI,JIANSHAOCUOWU、TIGAOXIAOLV、WENDINGZHIZAOGUOCHENG。

 

江苏快3开奖结果XITONGZHENGTISHANGYOUSIBUFENZUCHENG,YICIFENBIEWEISHUJUCAIJIQI、YITIHUASHENGCHANXIANSHUJUCAIJIXITONG、CAIJIYUKONGZHIYINGYONGFUWUQIHEJIANKONGKEHUDUAN。RUXIATUSUOSHI,TUZHONGYOUCEQUYUWEIMESXITONG,ZHIZAOGUOCHENGCAIJIYUFENXIXITONGYUMESXITONGTONGGUOSHUJUKUSHIXIANYEWUHUTONG。

系統示意圖

3.SHUJUCAIJIJIKESHIHUA

 

TONGGUODUISHEBEIJINXINGJIANKONG,CAIJIZHIZAOGUOCHENGXIANCHANGSHUJU,JIANGSHENGCHANJIHUAYUSHEBEIJIAGONGGUOCHENGZHONGDESHISHIWENDUXINXI、YALIDENGXINXIJINXINGJINMIGUANLIAN,CONGZHONGFAJUEXIANYOUJIAGONGGUOCHENGZHONGDEPINGJINGWENTI,JINYIBUZHICHENGQIYEDEJINGYIGAIJIN。

 

(SI)XIANCHANGSHUJUYUSHENGCHANGUANLIRUANJIANSHIXIANXINXIJICHENG

 

江苏快3开奖结果YUERP、CAPPXITONGJICHENG,MESXITONGDINGSHIDUQUERPXITONGJICAPPXITONGZHONGDERENWUSHUJU,TONGBUDAOMESXITONGSHUJUKUZHONG。

實施效果
通過智能化改造項目的實施,實現了企業車間生產效率提高20%以上,運營成本降低20%以上,產品研制周期縮短30%以上,產品不良品率降低20%以上,能源利用率提高10%以上,項目執行期預計創造綜合收益10億元以上。同時,由改造而實現的企業業務流程與管理模式優化,對其面向智能化轉型目標帶來了更加深遠的影響。
通過建立車間互聯互通網絡架構和信息模型,展示出工業數據的采集、傳遞、分析處理、判斷等數據信息流的運作過程;通過使用設計及工藝仿真軟件實現數字化三維設計,以及產品高速加工的仿真分析;通過建立產品數據管理系統(PDM)實現產品數據管理;通過采用DCS系統實現制造過程現場數據采集與可視化;通過實施數據交換系統,實現現場數據與信息化系統的無縫集成,有利于生產決策及生產計劃高級排程的實現。