某公司精益柔性裝配車間建設

LIJIZIXUN

項目背景

MOUGONGSIZHILIYUDAOHANGYUKONGZHIJISHUYANFAYUHEXINXITONGSHENGCHAN,GAIQIYEZHUANGPEICHEJIANGUANJIANCHANPINCUNZAIHUNXIANSHENGCHANTEDIAN,CHANXIANGEGONGXUJIANSHENGCHANJIEPAIBUPINGHENG,QIEFENBUZAIBUTONGDIDIAN,RENGONGZHUANYUNJULI2500m,ZAIZHIPINZAIGEGEGONGWEIZHIJIANWUFAYOUXULIUZHUAN,YUANGONGDENGDAIHEBANYUNLANGFEIYANZHONG;TONGSHICHANXIANXINXIHUACHENGDUDI,BUJUBEISHENGCHANXINXICAIJI、SHENGCHANLIUCHENGKONGZHI、GUOCHENGJIANKONGDENGGONGNENG,SHIYONGZHIZHIDANJUJILUGUOCHENGSHUJU,XINXIRONGYIDIUSHI,CHANPINZHILIANGSHUJUNANYIZHUISU。

WEIJIEJUEDANGQIANDEWENTI,TIGAOCHANNENG,XIANGMUZHUYAOZHENDUICHANPINDEZHUANGPEIHECESHIGONGYI,TONGGUOCHANXIAN、CHEJIANZHENGTIBUJUSHEJI,SHIXIAN4ZHONGCHANPINDEZHINENGZHUANGPEICESHIGONGZUO,DAZAOJINGYIROUXINGDEZHINENGCHEJIAN,SHIXIANJISHUCHUANGXINYUJINGYIGUANLITONGBUFAZHAN。

項目建設內容

XIANGMUYIJINGYIBUJUWEIJICHU,TONGGUOJIANSHEZHINENGWULIUSHEBEIJICHANXIANXINXIGUANLIXITONG、AGVDIAODUXITONG、ZHILIANGGUANLIXITONGDENGNEIRONG,JIANSHECHENGJINGYIHUA、XINXIHUA、ZIDONGHUASANHUARONGHEDEJINGYIROUXINGCHEJIAN,TONGGUOXINXIHUADEFANGSHI,SHIXIANSHENGCHANQUANGUOCHENGGUANKONG,SHIXIANMESXITONGYUZHINENGSHUSONGXITONGJINMIPEIHE,SHIXIANCHEJIANCHANXIANLIUCHENGWUZHIHUA、ZHUANGTAIKESHIHUA、QUDONGZHINENGHUA。JINGYIROUXINGZHUANGPEICHEJIANZONGTIJIAGOUJIANXIATUSUOSHI。

精益柔性裝配車間總體架構圖

(YI)ZHINENGWULIUSHEBEI

 

ZHINENGWULIUSHEBEIJIANSHENEIRONGZHUYAOBAOKUOZHINENGSHUSONGDANYUAN、TONGXINXITONG、CHONGDIANZHANHEDIMIANDAOHANGXITONGDENG,ZAIJINGYICHANXIANZHONGWANCHENGWULIAOHECHANPINDEZHUANYUN。

 

1、ZHINENGSHUSONGDANYUAN

ZHINENGSHUSONGDANYUANXINGSHIWEIDANXIANGXINGSHI,CEXIANGQUHUO,HONGWAITONGXUNMOKUAI、CHONGDIANBANKUAIZAICHETICEXIANG。ZIDONGYINDAOCHEWEIDUIDUOSHISHEJI,CONGZHINENGSHUSONGDANYUANDUIJIEHUOJIADECEXIANGQUHUO,GENJUXITONGDIAODUZHILINGWANCHENGWULIAODEBANYUN。

 

2、TONGXINXITONG

江苏快3开奖结果 TONGXINXITONGYOUYOUXIANDEYITAIWANGZUCHENG。ZHINENGSHUSONGDANYUANHEGUANLIZHUJITONGGUOANZHUANGZAIGONGZUOQUYUDEHONGWAITONGXINJIEDIANJINXINGTONGXIN。DANGZHINENGSHUSONGDANYUANDEJINGGUOHUOTINGKAOZAICHANGDINEIDETONGXINJIEDIANSHI,YUXITONGJINXINGSHUJUJIAOHU。

 

3、CHONGDIANZHAN

ZHINENGSHUSONGDANYUANDONGLIDIANYUANCAIYONGKECHONGDIANLIDIANCHI,XITONGSHEJIPEIBEIZIDONGCHONGDIANDANYUAN。ZHENGJICAIYONGZHUANMENZHENDUIZIDONGSHENGCHANXIANZHINENGSHUSONGDANYUAN XIAOCHEYINGYONGXUQIUKAIFADEKONGZHIQI,SHIXIANLUOJIKONGZHI、XITONGBAOHU、CANSHUSHEDING、CHONGDIANJIGUANLI、SHANGWEITONGXUNDENGGONGNENG。CHONGDIANZHANYINGYONGLE7CUNQUANCAICHUMOPING,SHIXIANRENJIJIAOHU,FANGBIANXIANCHANGCAOZUO。

 

4、DIMIANDAOHANGXITONG

DAOHANGXITONGZHUYAOYOUYINDAOCITIAO,RFIDBIAOQIANDENGBIAOSHIGOUCHENGZHINENGSHUSONGDANYUANDEYUNXINGQUYU,XINGCHENGZHINENGSHUSONGDANYUANYUNXINGLUJING。

 

(ER)CHANXIANXINXIGUANLIXITONG

 

江苏快3开奖结果 CHANXIANXINXIGUANLIXITONGBAOZHENGZHENGGECHANXIANDEYOUXUYUNXING,DUICHANXIANXIANGGUANRENYUANDEGONGZUOJINXINGYOUXIAOZHIDAO,ZHUYAOBAOHANJIHUAPAICHAN、ZIYUANGUANLI、SHENGCHANGUANLI、ZHILIANGGUANLI、DIANZIKANBANDENGGONGNENGMOKUAI。

 

1、JIHUAPAICHAN

TONGGUORENGONGSHURUHUOZHEZHONGJIANDAORUDEFANGSHIJIESHOUERPZHONGDESHENGCHANJIHUA,CHANXIANXINXIGUANLIXITONGZONGHECHANPINGONGXULIUCHENG、SHENGCHANGUIZE、SHICHANGXINXIDENGYINSUJIANGSHENGCHANJIHUAJINXINGCHAIFENPAIXU,JINGGUOPAICHANGUIZEDEYOUHUA,YINGYONGVARCHART XGanttTAOJIANJIANGHELIYOUXIAODESHENGCHANJIHUAYIGANTETUDEXINGSHIZHIGUANDEXIANSHICHULAI。SHIXIANJIANGSHENGCHANZHIXINGDEGUANLILIDUXIHUADAOGONGXU,CONGERGENGYOUXIAOHEJINGQUEDEDUISHENGCHANGUOCHENGJINXINGZHIDAOHEGENZONG。

 

2、ZIYUANGUANLI

SHIXIANDUIWULIAO、RENYUAN、GONGYI、GONGWEI、SHEBEI、TIAOMADENGSHENGCHANZIYUANDEZONGHEGUANLI,BINGNENGJIEHEXIANYOUZIYUAN,DUICHANPINDEGONGYILUXIANJINXINGYOUHUASHEJI。

RENYUANGUANLIBAOKUORENYUANXINGMING、GONGHAO,BANZU,GANGWEIDENGXINXI;WULIAOGUANLIBAOKUOWULIAOBIANMA、GONGXU/GONGWEIDAIMA、WULIAOBIANHAO、SHULIANGHEDANWEIDENGXINXI;SHEBEIGUANLIBAOKUOSHEBEIJICHUSHUJUGUANLI、SHEBEIJIZHUNGUANLI、RICHANGWEIBAOGUANLI、WEIXIUGUANLI、SHEBEIXIAONENGFENXIJIBEIPINBEIJIANGUANLIDENGXINXI。XINXIXITONGKEYIJIANGGONGXULIUCHENGZHONGDEWENJIANTONGGUOCAOZUORENYUANDEDIANNAOPINGMUCHENGXIANCHULAI,KEYIWEIYUANGONGCAOZUOJINXINGKESHIHUADEZHIDAO。

 

3、SHENGCHANGUANLI

ZAISHENGCHANJIHUAZHIXINGDEGUOCHENGZHONG,CHANXIANXINXIGUANLIXITONGDUISHENGCHANRENWUDEZHIXINGZHUANGTAIJIQIXIANGGUANXINXIJINXINGGENZONGHEGUANLI。XINXIXITONGTONGGUOCAIJISHENGCHANGONGWEICHANSHENGDESHENGCHANXINXIHECESHISHUJU,BIANYUSHENGCHANXIANGGUANRENYUANSHISHIZHANGWOSHENGCHANRENWUDEZHIXINGZHUANGTAI,DUIYUBUNENGSHIXIANSHUJUZIDONGCAIJIDEGONGWEI,KETONGGUORENGONGFANGSHICHUFASHENGCHANRENWUZHIXINGZHUANGTAIDEBIANGENG。

江苏快3开奖结果 SHENGCHANXIANGGUANRENYUANKETONGGUOXITONGCHAXUNSHENGCHANRENWUDEZHIXINGQINGKUANG,RU:GONGDANZHUANGTAI、CHANLIANG、WANCHENGJINDU、ZHIXINGSHIJIAN、WULIAOXINXIDENG。XITONGKEXINGCHENGSHENGCHANJIHUAZHIXINGQINGKUANGSHISHIBAOBIAO,SHISHIDIZHANXIANGESHENGCHANDINGDANDEZHIXINGXINXI。TONGSHI,XITONGGENJUYUXIANDINGYIDESHENGCHANJIEPAI,KEDUIMEIGEGONGXU、CHANXIANTUISUANCHANPINYUJIXIAXIANDESHIJIAN,JINERDUIDANGRIJIHUADEWANCHENGSHIJIANJINXINGYUCEFENXI。YOUYUGONGCHANGSHENGCHANHUANJINGDEFUZAXING,WEIBAOZHENGSHIJISHENGCHANJINLIANGANZHAOJIHUAJINXING,CHANXIANXINXIGUANLIXITONGHUANKEYIJIANCESHEBEIDEGUZHANGJIQITAYICHANGQINGKUANG。

 

4、ZHILIANGGUANLI

江苏快3开奖结果 CHANXIANXINXIGUANLIXITONGJUBEIZHILIANGGUANLIGONGNENG,ZHILIANGJICHUSHUJUGUANLILURUSUOXUYAODEZHILIANGJIANYANMOBANZHONGSUOYOUJIANYANTIAOMU,JIANLIJIANYANMOBAN。JIANYANXIANGMUMINGXIZHICHIJIANLIZULEI,YIBIANYUGENGJIARONGYIDESHIBIE。CHANXIANXINXIGUANLIXITONGHUANKEYICAIJISHENGCHAN、CESHIGUOCHENGZHONGDEZHILIANGSHUJU,XINXIXITONGTONGGUOSHEBEIJIEKOUHUORENGONGLURUFANGSHI,CAIJIZHILIANGGUOCHENGSHUJUBINGJINXINGCUNCHUGUIDANG,KEYIYONGYUZHILIANGZHUISU、CHAXUNHEFENXI。XINXIXITONGZHONGDEZHILIANGXINXIKEYIBEIZHUISU,ZHIJIANJIEGUOLURUXINXIXITONGSHI,XUYAOZHIDINGDUIYINGDECHANPINBIANHAO,JIZHIJIANXINXIYUCHANPINTIAOMAXIANGGUANLIAN,CHANPINTIAOMAYUSHENGCHANGONGDANXIANGGUANLIAN,SHENGCHANGONGDANYOUYUSHENGCHANDINGDANXIANGGUANLIAN,YINCIKEYITONGGUOGEZHONGCHAXUNTIAOJIANJINXINGCENGCENGZHUISU。

 

5、DIANZIKANBAN

DIANZIKANBANGUANLIZUOWEICHANXIANXINXIGUANLIXITONGDEZHONGYAOMOKUAI,SHIXINXIXITONGZHONGDESHUJUJIEGUOCHENGXIANDEZHIJIEXINGSHI,NENGGOUTIGAOCHEJIANSHENGCHANGUOCHENGKONGZHINENGLI,DUIXINXIXITONGDEYINGYONGYIJIZHENGGECHEJIANZUOYELIUCHENGDEYOUHUAJUNJUYOUHENDADEZUOYONG。CHEJIANGUANLIRENYUANTONGGUODUICHEJIANSHENGCHANJINDU、WULIAOLADONGXINXI、SHEBEIYUNXINGSHISHIZHUANGTAIDELEJIE,KEYISHIXIANJISHI、GAOXIAO、ZHUNQUEDEJINGXIHUAHEKESHIHUAGUANLI。KANBANGUANLIBAOKUORUXIAFANGMIANDEGONGNENG:JIHUAJINDUKANBAN、WULIAOKANBAN、ZAIZHIPINKANBAN、GONGWEIKANBAN、AGVKANBAN、KPIKANBAN、ZHILIANGKANBAN。

 

(SAN)AGVDIAODUXITONG

 

AGVDIAODUXITONGZHUYAOBAOKUOXITONGGUANLI、DIAODUKONGZHIHEAGVQUDONGKONGZHIGONGNENGMOKUAI。XITONGDEYINGYONGCHENGXUSHIXIANYONGHUYUXITONGDEJIAOHUGONGNENG,HOUTAIFUWUQISHIXIANDUIAGVCHELIANGDESHISHIJIANKONGYUSHUJUDECHULIGONGNENG。JUTIBAOKUOCHELIANGGUANLI、CHELIANGYUNXINGXINXIGUANLI、RENWUGUANLI、YONGHUJIQUANXIANGUANLI、YUNXINGJILUGUANLI、XITONGRIZHIGUANLI、FANGZHENJIANKONGDENGGONGNENG,HOUTAIFUWUCHENGXUHUANKESHIXIANGENJUYUNXINGRENWUPAICHE,FENJIERENWUWEIZHIXINGXULIE,AGVXIAOCHEYUNXINGLUJINGGUIHUA,JIAOTONGGUANZHI,AGVXIAOCHEQUDONGGUANLIDENGGONGNENG。

AGV調度系統功能模塊

1、XITONGGUANLIGONGNENG

GUANLIAGVXITONGDEYONGHU,QUANXIANFENPEI,DUIAGVXITONGDEYUNXINGZHUANGKUANGJINXINGJIANKONG,JILUAGVYUNXINGSHUJUHEYONGHUDECAOZUO。

 

2、DIAODUKONGZHIGONGNENG

江苏快3开奖结果 DIAODUKONGZHIGONGNENGSHIAGVDIAODUXITONGDEHEXINGONGNENG,FUZEJIANGLAIZICHANXIANXINXIGUANLIXITONGHUOZHERENGONGSHURUDERENWUZHILINGJINXINGFENJIE,GENJURENWUZHUANGKUANGHEAGVDEWULIWEIZHI、GONGZUOZHUANGKUANGXUANQUAGV,BINGJIANGRENWUJIZHIXINGRENWUDEYUNXINGGUIJIXIAFAGEIAGV。

 

3、AGVQUDONGKONGZHI

AGVQUDONGKONGZHIMOKUAIGENJUJIESHOUDAOLAIZIDIAODUDEYUNXINGGUIJISHUJU,JIEXIHOUKONGZHIAGVZHIXINGXIANGYINGDONGZUO,BINGQIEKEYISHIXIANYUQITAAGVXIAOCHEDEZIDONGBIRANG,BAOZHENGAGVANQUANDIZHIXINGXIANGYINGDONGZUO。

實施效果
項目實施后,實現產能提高67%。
建設與產線實際情況相匹配的產線信息管理系統,支持產線生產信息采集、監控與管理,支持產品質量追溯,支持產線物料追蹤,并預留與企業資源計劃對接的接口;同時高效管控生產過程,實現生產流程無紙化、可視化,極大提高生產線管理水平。
采用精益柔性的生產線布局,實現在制品的有序流轉,生產線平衡率提高50%,使用智能物流設備代替人工轉運物料,人工轉運距離由2500m縮短至120m。