車間自動剝片機組產線建設

LIJIZIXUN

項目背景

江苏快3开奖结果 MOUGONGSISHITEDAXINGCAI、XUAN、YE、HUA、SHENJIAGONGLIANHEQIYE,ZHUYAOSHENGCHANGUIJINSHUJIYOUSEJINSHUYAYANJIAGONGCHANPIN、HUAGONGCHANPIN、YOUSEJINSHUHUAXUEPIN、YOUSEJINSHUXINCAILIAODENG。GAIGONGSITONGYELIANCHANGMUQIANYOULIANGGEDAXINGDIANJIETONGSHENGCHANCHEJIAN,ZHUYAOSHENGCHANYINJITONGBANHESHIJIPIANTONGPIAN,SHIJIPIANSHENGCHANXIANZHUYAOHUANJIEYIKAORENGONGSHOUDONGWANCHENG,SHIXIANFANGSHIJIAOWEIYUANSHILUOHOU,GONGRENSHIGONGQIANGDUFEICHANGDA,XIAOLVDIXIA,BINGQIERENGONGKAIBIANHEBOLIRONGYIZAOCHENGSHIJIPIANFEIPINLVZENGJIA,ZHEZHONGZUOYEFANGSHIDUITONGDIANJIEDESHENGCHANFEICHANGBULI,YUSHIJIPIANJIAGONGZHIBEIJIZUDEGONGZUOYEBUXIANGSHIYING。

XIANGMUZHUYAOZHENDUIYISHANGTONGDIANWENTI,DUIGUANJIANGONGXUJINXINGZIDONGHUASHENGJI,GAIJINGEHUANJIEGONGYILIUCHENG,TONGGUOGEGONGWEISHIXULUOJIFENXI,JIANSHEZIDONGBOLISHIJIPIANSHENGCHANXIAN,TUOZHANJIZUGONGNENG,QUANMIANZONGHETISHENGBOPIANGONGZUOXIAOLVHEZHILIANG。

項目建設內容

江苏快3开奖结果 ZIDONGBOPIANJIZUCHANXIANZHUYAOYOUSHANG、XIABANJIQIREN、BOPIANJI、SHUSONGJI、YAPINGJI、ZHUANGXIANGJIQIRENDENGSHEBEIZUCHENG。JIZUYIBOPIANJIWEIZHONGXIN,LIANGCEHENGXIANGANZHUANGLIANGTAIZHUANGXIANGJIQIREN,ZONGXIANGLIANGCEFENBIEANZHUANGYITAISHANGBAN、XIABANJIQIREN,ZAIBOPIANJIHEZHUANGXIANGJIQIRENZHOUWEI,ANZHUANGYITAIHUANXINGSHIJIPIANSHUSONGJI,HUANXINGSHUSONGJILIANGCE,FENBIEDUICHENGANZHUANGLIANGTAISHANGBANSHUSONGJIHELIANGTAIPAIBANSHUSONGJI,SHIWULIAOZAIGEGONGWEIZHIJIANDEZHUANYUNSUDUGENGKUAI、DINGWEIGENGJINGZHUN、ZIDONGHUACHENGDUGENGGAO。CHANXIANZHENGTISHIYITURUXIATUSUOSHI。

自動剝片機組產線示意圖

(YI)BOPIANJISHEJI

 

江苏快3开奖结果 BOPIANJIDEZHUYAOZUOYONGSHIJIANGTAIZHONGBANSHANGDESHIJIPIANBOLIXIALAI,SHIGAIXIANGMUDEHEXINZUJIAN,JIQIRENGONGZUOZHUYAOWEIRAOBOPIANJIJINXING。BOPIANJINENGHENHAODEWANCHENGKAIBIANHEBOLIDEGONGZUOLIUCHENG,BIMIANLEYIWANGRENGONGCAOZUOSHIZAOCHENGWANQU,SUNHUAIDENGXIANXIANG。BOPIANJIDEZHENGTISHEJIRUXIATUSUOSHI。

剝片機示意圖

(ER)ZHUANGXIANGJIQIRENSHEJI

 

ZHUANGXIANGJIQIRENCAIYONGABBDE110kg 4ZHOUJIQIREN,JIQIRENSHOUWANSHANGANZHUANGYITAOCHENGZHONGXIPIANZHUANGZHI,CAIYONG6GEXIAOZHENKONGXIPANJINXINGSHIJIPIANDEZHUAQU。RUXIATUSUOSHI。

裝箱機器人

江苏快3开奖结果(SAN)SHANGBANHEXIABANJIQIRENSHEJI

 

SHANGBANJIQIRENHEXIABANJIQIRENYIYANG,CAIYONGABBDE180kg 4ZHOUJIQIREN,JIQIRENSHOUWANSHANGANZHUANGYITAOZHONGBANZHUAQUZHUANGZHI,ZHUAQUZHUANGZHISHANGANZHUANGLIANGDUIJIAZHUA,MEIDUIJIAZHUAYOULIANGGEQIGANGQUDONG。RUXIATUSUOSHI。

上板和下板機器人

(SI)SHANGBANHEPAIBANSHUSONGJIGAIZAO

 

江苏快3开奖结果 DUISHANGBANSHUSONGJIHEPAIBANSHUSONGJIZHANGJINZHUANGZHIJINXINGLEGAIZAOSHENGJI,BAYUANLAI“LXINGZHANGJIN”GAIWEI“UXINGZHANGJIN”,KEFULEZHANGJINXINGCHENGGUOCHANGDEQUEDIAN,TIGAOZHANGJINXIAOGUO。RUXIATUSUOSHI。

上板和排板輸送機示意圖

江苏快3开奖结果(WU)DIANQIKONGZHIXITONGGAIZAO

 

江苏快3开奖结果 KONGZHIXITONGCAIYONGPLCKONGZHIQI(AB1756)HEZHUKONGCHUMOPINGTONGGUOTONGXUNMOKUAI、JIAOHUANJIHEJIQIRENKONGZHIXITONGLIANXIQILAI。PLCKONGZHIQISHIBOPIANJIZUYUNXINGKONGZHIDEHEXIN,FUZEXITONGDESHURUSHUCHUXINHAOCHULI,DISANFANGSHEBEIKONGZHICANSHUTONGXUN、RENJICAOZUOCANSHUJIAOHU、SHEBEIZHUANGTAIJIANKONGGUANLIYIJIXIANGZHINENGGUANLIXITONGTIGONGTONGJIFENXISHUJU,BINGJIESHOUXIANSHITONGJIFENXIGUZHANGXINXI。SHURUKUOZHANMOKUAIFUZEBOPIANJIZUSHUZILIANG、MONILIANGDENGSUOYOUXINHAODECAIJI,SHUCHUKUOZHANMOKUAIFUZEXIANGBOPIANJIZUBEIKONGDIANCIFA、QUDONGDIANJIDENGJIGOUSHUCHUZHIXINGXINHAO,TONGXUNMOKUAITONGGUOJIAOHUANJIJIANGGONGYEJIQIREN、ZHUKONGCHUMOPING、ZHINENGGUANLIXITONGJINXINGSHUJUJIAOHU。KONGZHIXITONGJIEGOUYUANLITURUXIATUSUOSHI。

控制系統結構原理圖

DIANQIKONGZHIXITONGJUBEIJIBENDEJIZUYUNXINGZHUANGTAIJIANCEGONGNENG,JILUBINGTIGONGJIZUDANGEBUJIANDEYUNXINGGUZHANGDECHAXUNGONGNENG。JIZUNENGGOUWANCHENGZIDONGTONGJIHEGESHIJIPIANSHULIANGHEBUHEGESHIJIPIANSHULIANGDENGJIBENGONGNENG,BINGKESHENGCHENGJIBENDESHUJUBAOBIAO。

實施效果
該項目實施完成之后,整個生產過程全部實現自動化作業,自動實現鈦種板轉運及始極片的剝離、裝箱、自動稱重與分片堆垛等,機組速度可達1200片/小時,減少現場工作人員6人,降低人工成本,減輕勞動強度,提升工作效率。
生產工藝得到很大改善,廢品率明顯降低,陰極銅質量大幅度提高。
整條自動化生產線預留后期擴展接口,與后續始極片加工制備機組能很好的對接,提高產線可擴展性。